
Precision Form
ISO 9001
Line Card




The shop runs CNC Swiss lathes for tight-tolerance work, multi-spindle automatics for cost-efficient mid and high-volume production, and cold heading up to 6-die for near-net-shape forming at scale. Finish machining, thread rolling, grinding, and broaching round out the capability set. That combination means PrecisionForm can take a program from prototype through automotive-scale production without changing suppliers.
Legg Associates is the factory-authorized representative for PrecisionForm. One conversation connects you directly to their engineering and production team.
Best for complex, tight-tolerance parts and prototype through early production runs where design iteration is likely.
- Bar diameters 0.040 to 1.50 in (1 to 38 mm)
- Cross and axial holes, slots, fine threads in a single setup
- Typical tolerance ±0.0005 in, tighter on review
- Strong fit for families with design iteration
High part rate with multiple tools in cycle — the cost-efficient path for mid and high volume programs.
- Multiple tools cutting simultaneously for strong COGS at volume
- Inline operations: drill, mill flats and slots, cutoff forms, thread roll and cut
- Ideal when annual usage grows beyond Swiss economics
Near-net-shape forming for heads, collars, and ribs. Best value at 25k pieces per run and above.
- Wire range 0.060 to 0.625 in typical
- Progressive forming for heads, collars, and ribs
- Coin, size, and grind for precision surfaces
- Significant material savings versus full turning
Secondary operations that blend headed and machined features to print spec.
- Critical OD/ID, grooves, faces; secondary drill, slot, broach
- Thread rolling and cutting; centerless and OD grinding
- Blends headed and machined features to print
| Certifications | ISO 9001 |
|---|---|
| Processes | CNC Swiss, multi-spindle automatic, cold heading (up to 6-die), finish machining and grinding, thread rolling and cutting, broach, slot, mill |
| Size Ranges | Swiss and multi-spindle bar 0.040 to 1.50 in (1 to 38 mm) typical. Cold heading wire 0.060 to 0.625 in typical. |
| Tolerances | Machining ±0.0005 in common, tighter on review. Cold heading ±0.002 to ±0.004 in typical; coin, size, and grind for critical surfaces. |
| Materials | Carbon and alloy steels (10xx, 11xx, 12L14, 41xx), stainless 300 and 400 series, brass, bronze, aluminum, copper. Others on review. |
| Volumes / MOQs | Prototype through million-plus on machined programs. Cold heading best value at 25,000 pieces per run and above. |
| Lead Times | New program introduction 2 to 4 weeks. Production 4 to 8 weeks for machined programs. Headed programs 8 to 12-plus weeks typical including tooling. |
| Finishing | Heat treat, passivation, plating and coatings, shot peen, cleaning and packaging, laser and ink marking |
| QA / Documentation | In-process SPC, CMM and vision inspection, PPAP Level 1 through 3, FAI, Certificate of Conformance, lot traceability |
A great fit for
- Programs scaling from prototype through volume with a cost-down path from Swiss to multi-spindle or cold heading
- Parts with threads, cross holes, grooves, flats, or slots requiring secondary operations
- High-volume fasteners, pins, fittings, and bushings needing throughput and competitive piece price
- Automotive and industrial programs requiring PPAP and lot traceability
- Programs benefiting from cold heading for material savings at 25k pieces per run and above
Not the right fit for
- One-off jobs requiring same-day or next-day turnaround
- Parts with diameters or lengths outside the bar and wire ranges
- Requests requiring offshore or non-domestic manufacturing
- Programs with no print or documentation requirements








Additional Information
Equipment
PrecisionForm runs a vertically integrated equipment set covering cold forming, multi-spindle, CNC Swiss, turning, and 5-axis machining under one roof.
- Cold forming presses: single-stroke to 5-die multi-blow (parts approximately 1.5x3 mm to 25.4x200 mm)
- Multi-spindle screw machines up to 57 mm
- Turn-mill machining centers up to 65 mm
- Swiss CNC lathes to 20 mm bar (Citizen Cincom A20 Type VII, C16 IX)
- Conventional CNC lathes up to 88 mm
- Horizontal and vertical machining centers (Doosan HP4000 II, Mori Seiki SH-500, MV Junior; Haas UMC-500 5-axis)
- EuroTech Trofeo Elite 8465 SY2 (twin turret/spindle, bar feeders) and Rapido B436-Y2 (twin turret/spindle)
- 2 Miyano LZ-01R lathes; Miyano LM-II lathe
Inhouse Process Capabilities
- Engineering DFM and cost-route selection; prototype capability prior to production
- Toolmaking and gage production on site; tooling repair and replacement
- Cold forming (single-stroke to 5-die multi-blow)
- Rotary transfer machining; CNC turning and milling; Swiss turning to 20 mm; multi-spindle to 57 mm
- Secondary operations: high-speed flat-die thread rolling, roll forming, precision punch
- Parts cleaning and finishing: tumble degreasing; bulk rotary and vertical wash; burnishing; vibratory bowl finishing
- Aluminum heat treatment in-house
- Full quality inspection and gage lab; material testing and analysis
- Assembly and kitting; critical 3rd-party service management for turnkey delivery
Outside Process Capabilities
All outside processes are managed through approved suppliers for vendor consolidation.
- Heat treat beyond in-house aluminum (alloy and stainless hardening, stress relief)
- Plating and coatings: zinc, nickel, phosphate, black oxide; passivation and anodize as needed
- NDT and lab testing as required per program (material, hardness, coating thickness)
- Specialty finishes and protective packaging to print
Markets Served
- Commercial fasteners
- Industrial
- Aerospace fasteners
- Firearms
- Automotive
- Specialty products
- Medical
- Flow control
Certifications
PrecisionForm holds the following certifications. Certificates of conformance and lot traceability documentation are available per order.
- ISO 9001:2015
- ISO 14001 Compliant
- ITAR Registered

Get in Touch
Looking for a cold heading or multi-spindle machining supplier? Send us a message and we will get back to you the same business day.
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Charles will get back to you within a few hours during business hours. If it's time-sensitive, call directly at 540-589-7888.
Roanoke, VA 24018
Est. 1959